Orbital Welding Controllers

EVO 200 WP

EVO 200 WP Orbital Welding Controllers

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters.

The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions.

Depending on the model, the systems are equipped with different features. Individual features can be added for a surcharge.

The EVO 200 WP, for example, has an analogue Turbo Purge function as standard. When the Turbo Purge function is activated, before and after the welding process the cassette weld head is purged with an increased amount of gas (setting using the analogue knob on the controller and digital display). Shortly before the welding process, the amount of gas is reduced to the amount required for the cassette weld head. This substantially shortens the welding process and achieves better welding results by precisely controlling the amount of gas.

In the case of the optional digital Turbo Purge function available for the EVO WP series, the gas flow is continuously measured and regulated by a gas flow controller. The amount of gas is set digitally on the display and saved in the program for future welding processes.

With the optional available Gas Controller Box, the Turbo Purge function can also be used with the EVO Modular WP.

During periods of high productivity, the cassette weld head can be preserved by activating the permanent gas function to extend the service life of the tungsten electrodes.

Technical Data

  • Type of current: DC
  • Mains voltage: AC 1 x 230 V +/- 15% // AC 1 x 115 V +/- 15%
  • Mains frequency: 50 / 60 Hz
  • Max. primary reserve power: 6 kVA
  • Rec. generator output: 9 kVA
  • Control range: 5 – 200 A
  • Welding current: 25% ED WIG 200 A // 60% ED WIG 150 A // 100% ED WIG 120 A
  • Weight: 16.8kg
  • Dimensions (L x B x H): 500x340x360mm

 

Package includes

  • Orbital welding system
  • Display transport protection
  • Calibration certificate
  • USB stick

Overview

Features EVO 200
LITE
EVO 200
WP
EVO MODULAR
LITE
EVO MODULAR
WP
High-resolution 10.1“ colour touch display
Robust display transport protection
Separate control panel for alternative operation
Extremely simple, intuitive user guidance with autoprogramming
Graphics-supported multilingual user interface
Metric and imperial units
Orbital tacking mode activatable - -
Integrated wire card - -
Analogue Turbo Purge - -
Permanent gas function
Real-time monitoring of welding parameters
Continuous monitoring of all parameters such as welding speed,
arc voltage, welding current, welding time, angle degrees, gas,
water, residual oxygen, pressure
Rotor stop function for increased safety
4 GB flash memory for programmes and documentations
Integrated thermal printer (longlife paper) with multilingual printing actual/target parameters - -
Data transfer via USB
Data transfer via LAN / WLAN - -
Integrated help menu in the device
Fault analysis program
Remote maintenance

Optional

Optional EVO 200
LITE
EVO 200
WP
EVO MODULAR
LITE
EVO MODULAR
WP
External PC software, also with offline editing and programming, data transfer, external quality control, etc. - -
QR Code scanner incl. software and QR Code generator for PC for User Login and accessing the welding programs - -
Option of connecting competitor weld heads - -
Digitael Turbo Purge - - -
AVC card for DC Motors (Turn)
AVC card for DC Motors(RBK S)
Wire card ▲EVO 200 WP STANDARD EQUIPMENT ▲EVO 200 WP STANDARD EQUIPMENT
Cooling unit that can be mounted as an option

EVO 200 WP Orbital Welding System (Autorange)

  • Item number:
  • 1.3.7000

EVO 200 LITE Orbital Welding System (Autorange)

  • Item number:
  • 1.3.7001

EVO Modular WP Orbital Welding System (Autorange)

Connection to TETRIX 200 or TETRIX 351

 

 

Compact and light with the external dimensions
(L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg.

Optional:
· Water Cooling Unit COOL 50 or EVO COOL

  • Item number:
  • 1.3.7101

EVO Modular LITE Orbital Welding System (Autorange)

Connection to TETRIX 200 or TETRIX 351

 

 

Compact and light with the external dimensions
(L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg.

Optional:
· Water Cooling Unit COOL 50 or EVO COOL

  • Item number:
  • 1.3.7100

QR Code Scanner

incl. software and QR code generator for PC for user login and accessing the welding programs

  • Item number:
  • 1.3.7009

Spare longlife Paper Roll for EVO Controllers

Paper rolls for integrated printer, pack of three (shelf life: 10 years)

  • Item number:
  • 1.3.0035

EVO Remote Control via 10" industrial tablet with Scanner, Docking station and Backstrap

Robust 10" tablet as wireless remote control for all EVO orbital welding systems. The user interface of the EVO controller is mirrored 1:1, providing full access with all functions. As the data is sent over WLAN/LAN, there is no delay to the controls or display. The range complies with common WLAN/LAN standards and can therefore be easily amplified or extended. The tablet has an integrated 2D barcode or QR code scanner for user login and to access the welding programs. The tablet can be used as a mobile device and in the stationary docking station.

 

Technical data:

  • Display: 10.1" (25.65 cm) capacitive touch display
  • CPU: Intel® Atom™ with Intel® Burst Frequency technology
  • Graphics card: GPU Intel® HD 400 Graphics
  • Memory: 4 GB RAM, 64 GB eMMC
  • Connections: WLAN, Bluetooth
  • Scanner: 2D barcode scanner
  • Ports: 1x USB 2.0, 1x micro USB 2.0, HDMI, audio, docking port
  • Military standard: MIL-STD 810G
  • Protection rating: IP65
  • Battery life: Up to 8 hours Dimensions (L x W x H): 22 x 275.5 x 187.5 mm
  • Weight: 1 kg


Package includes

  • Tablet
  • Docking station
  • Backstrap
  • Power supply unit
  • Item number:
  • 1.3.7010

Gas Controller Box

The Gas Controller Box enables to control up to three gases during welding and regulate them through the EVO WP controllers. The welding, the purging, and an additional gas (e.g., for a trailing nozzle, for flooding a gas cover or a housing) can be monitored, regulated, completely documented, and stored in the EVO controllers. All welding and purging gases that are used for TIG welding are memorized in the controller menu.

 

 

Technical Data:

  • Control range: 1 – 54 l/min.
  • Gases: Ar, He, N2, H2 (and mixed gases)
  • Gas connection: 6 mm Push-In-Fitting in and out
  • Weight: 0.9 kg
  • Dimensions: (L x W x H) 180 x 220 x 100 mm


Package Includes:

  • Water- and dustproof Peli case.
  • 1, 2 or 3 assembled mass flow controllers
  • Connection cable Gas Controller Box / EVO WP controller
  • Gas Controller Box (1 Gas)
  • Item number: 1.3.7201
  • Gas Controller Box (2 Gases)
  • Item number: 1.3.7202
  • Gas Controller Box (3 Gases)
  • Item number: 1.3.7203

Switchbox

Switchbox for welding with two welding heads.
To increase productivity, the switch box can be used to weid alternately in conjunction with a controller from the EVO series with two weid heads. All welding tools can be used, i.e., enclosed weid and open frame weid heads, turn tables or tube-to-tube sheet weid heads, gas or water cooled, with or without wire feed or AVC. By pressing the start button on the weid head, the welding program suitable for the respective weid head will get loaded. The weid head that is not being used is locked and can get prepared for the next welding.

Technical Data:

  • Mains voltage 100-240V (0,6-0,3A)
  • Mains frequency 50 / 60 Hz
  • Switching capacity: 24V 200A (100% ED)
  • Protection class: IP 23
  • Dimensions: (L x W x H) 500 x 340 x 160 mm
  • Weight 7.8 kg


Package includes:

  • Switchbox
  • Control cables, gas hose, welding cables from EVO series to Switchbox
  • Item number:
  • 1.3.9000

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Orbitec GmbH
Willi-Brehm-Straße 8
D-63500 Seligenstadt

Telefon: +49 6182 / 78693-0
Fax: +49 6182 / 78693-10

E-Mail: info@orbitec-group.com
Web: www.orbitec-group.com

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